Hot-Dip Galvanizing

Hot-Dip Galvanizing

Hot-dip galvanizing of metal tanks involves immersing the steel in a bath of molten zinc at approximately 450°C, creating a metallurgical layer of Fe-Zn alloy. This layer is not simply deposited on the steel but becomes a structural part of it, creating a combined protection: a physical barrier and a cathodic protection system.

This protection is especially valuable in tanks subjected to constant humidity, condensation, or contact with non-aggressive water, since even if a scratch or surface impact occurs during assembly, the zinc is sacrificed to protect the underlying steel. This property significantly extends the tank's lifespan without requiring complex repairs.

Thickness and Durability according to the Environment

Galvanized coating thicknesses can vary between 45 and 150 microns depending on the method, the quality of the steel, and the thickness of the component. Their durability can be categorized as follows:
  • 30–60 years in rural environments (C2)
  • 15–30 years in moderate urban and industrial environments (C3)
  • 8–15 years in moderate industrial or marine environments (C4)
  • It requires additional protection in C5
These classifications are based on the ISO 12944 standard, and are common technical references for calculators and designers.

Application in Tanks and Associated Elements

In bolted metal tanks:
  • Panels
  • Structural Rings
  • Stairs
  • Catwalks
  • Platforms
  • Perimeter Reinforcements
They can be fully galvanized, reducing the risk of corrosion in joints and exposed areas.

Fluid Compatibility

Suitable for:
  • Non-aggressive water
  • Stormwater
  • PCI Networks
  • Irrigation
Not Recommended For:
  • Fluids with extreme pH
  • Saline Solutions
  • Strong Industrial Chemical Media
  • Marine Environments without Additional Treatment

Advantages of Engineering Projects

Galvanizing does not modify the elastic limit of the base steel, which allows:
  • Low installation cost
  • Low maintenance cost
  • Simple visual control
  • Elasticity modulus unaffected
  • Transportable without requiring curing

Structural Behavior

Galvanizing does not modify the elastic limit of the base steel, which allows:
  • Combine with S280GD or S390GD steels without compromising strength
  • Maintain structural rigidity
  • Facilitate bolted assembly with controlled torque

Recommendations for Project Use

Suitable for:
  • Open-air storage facilities
  • Areas with limited maintenance
  • PCI auxiliary tanks
  • Agricultural storage systems
Further study is required for:
  • Chemical industries
  • Harsh marine environments
  • Industrial water storage

Realistic Limitations

  • Galvanic corrosion in contact with copper or aluminum
  • Accelerated deterioration in salt cloud environments
  • Possible thermal damage if exposed to high temperatures

Compatibility with Other Coatings

It can be combined with:
  • EPOXY (Duplex System)
  • Liquid finishing paint
  • Polyurethanes for more aggressive environments

Life Cycle Value

  • low CAPEX
  • Very low OPEX
  • Extremely competitive cost per year of useful life